[Food Processing] Milk Dairy Sector, Supply Chain, upstream downstream issues, Amul Model, Operation Flood

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  1. Prologue
  2. Scope-Significance of Dairy Sector
  3. Location: Dairy cooperatives
  4. Milk Supply Chain: Upstream Issues
    1. Low productivity of milch animals
    2. #1: Veterinary problems
    3. #2: Breeding issues
    4. #3: Fodder problems
    5. Azolla fern
    6. Milk Quality
  5. Milk Supply Chain: Processing Issues
    1. Regional imbalance
    2. Anand/Amul Model/dairy cooperative model
    3. Amul Supply Chain
    4. Cooperative sector limitations
  6. Milk Supply Chain: Downstream Issues
    1. #1: MRP and adulteration
    2. Synthetic Milk
    3. #2: Ethnic products: untapped potential
    4. #3: Export issues
    5. Fonterra crisis
    6. #4: Tax on inputs
  7. NDDB
  8. Operation Flood
  9. Government Schemes
  10. National Dairy Plan (NDP)
  11. Mock Questions on Milk Supply Chain Management

Prologue

First, regarding “ siti sicuri per comprare viagra generico pagamento online a Roma Write Articles, Win Books” competition: so far 34 entries received. And last date to submit is 25th Sept 2013. Click me for more details.

For UPSC General Studies Mains Paper III, we were looking at the Food processing and related industries in India. So far we saw following topics

  1. Food processing industry: Awesomeness and Obstacles
  2. Food processing industry: Truckload of Government Schemes and bodies
  3. Marketing of agricultural produce: issues and constrains, Nuisance of APMC Acts and Commission Agents
  4. Agro/Food Processing: Export, Dumping, FDI, Finance, Taxation, Budget Provisions, CODEX, NWR, BRGF, RKVY
  5. Supply Chain Management, Upstream Downstream requirements for Fruit & Vegetables, Confectionery industries

Then I got bored with food processing, hence made three compilations on Hindu Sci-tech (and some posts about results, answer keys etc.) Anyways, back to where we had left in [Food processing]: fruits veggies SCM-updream downstream. Now time for Dairy & Milk Supply Chain Management SCM-upstream downstream issues.

UPSC syllabus topic in this article
prelims Paper I
  • Chemistry: components of synthetic milk
  • Agro-tech: azolla fern.
  • Biology: Food and Mouth disease
(GS1) location of primary, secondary, and tertiary sector industries in  various parts of the world (including India) Dairy industry in India.
(GS2) Effect of policies and politics of developed and developing countries on India’s interests, How the Fonterra crisis will help Indian dairy biz.
(GS3) economics of animal-rearing Lot fodder material.
(GS3) Food processing and related industries in India-scope and significance, location, upstream and downstream requirements, supply chain management. for Milk/Dairy business.

Next time we’ll see [Food processing] meat, poultry and fisheries.

Scope-Significance of Dairy Sector

watch HIGHEST

miglior sito per comprare viagra generico 50 mg a Napoli PRODUCTION

Top five Milk producers (World)

  1. ​India
  2. ​United States of America
  3. ​China
  4. Pakistan​ (as per NDDB, but I’m baffled nonetheless.)
  5. ​Russian Federation
http://cinziamazzamakeup.com/?x=levitra-consegna-gratuita LARGEST

go to site POPULATION

  • India has the  world’s largest livestock population
  • half the world population of buffaloes
  • 1/6th of the world goat population
follow url CONTRIBUTION TO GDP Livestock sector (milk, meat, eggs) contributes 3.6% of GDP. (2010’s data)
generic canadian levitra effective Availability
  • Per capita milk availability All India: ~290 gm; Punjab (highest): >900gm.
  • still per capita milk availability in India less than world average
http://buy-generic-clomid.com/ EMPOWERMENT
  • To Farmers, Women And Consumers
  • more details under “operation flood”

India has proximity to milk deficit countries e.g.

  1. Bangladesh
  2. Indonesia
  3. Malaysia
  4. Philippines
  1. South
  2. Korea
  3. Sri-Lanka
  4. Thailand

Hence Indian dairy production could be utilized to earn good foreign exchange by targeting those markets. More under “Downstream=>Export”.

SOME STUPID NUMBERS FROM ECONOMIC SURVEY:

Year Milk (Million Tonnes) Eggs(Million Nos.) Fish(Million Tonnes)
2011-12 >120 >60,000 >8500

Location: Dairy cooperatives

STATE Brand Name official name
GUJARAT Amul Gujarat Cooperative Milk Marketing Federation (GCMMF)
ANDHRA Vijaya Andhra Pradesh Dairy Development Cooperative Federation (APDDCF)
KARNATAKA Nandini Karnataka Cooperative Milk Producers’ Federation (KMF)
MAHARASHTRA Mahanand, Gokul, Dhawal, Dudh Pandri Maharashtra Rajya Sahakari Maryadit Dugdh Mahasangh (Mahasangh)
PUNJAB Verka Punjab State Cooperative Milk Producers’ Federation (MILKFED)
TN Aavain Tamilnadu Cooperative Milk Producers’ Federation Ltd (TCMPF)

Issue: there is a regional imbalance in production and processing capabilities. e.g. UP contributes over 17 percent of India’s total milk production. Ironically, only one percent is procured by co-operatives, remaining milk goes to private-dairy players, who exploit farmers, and do adulteration.
map Milk Supply Chain: Major producers in India

Ranking: Top Five States
NO. COWS N BUFFALOS MILK PRODUCTION PER CAPITA MILK AVAILABILITY
  1. Uttar Pradesh
  2. Madhya Pradesh
  3. Rajasthan
  4. Andhra Pradesh
  5. Maharashtra
  1. Uttar Pradesh
  2. Rajasthan
  3. Andhra Pradesh
  4. Punjab
  5. Gujarat
  1. Punjab
  2. Haryana
  3. Rajasthan
  4. Himachal Pradesh
  5. Gujarat

Bottom in all of above: North Eastern States, Delhi, Goa and UT.

  • Milk production =directly related to fodder availability.
  • Fodder=need irrigation.
  • Therefore, states with good irrigation facilities and / or rich farmers that can afford tubewells= milk production is high.

For these reasons, you can see how MP is in top-5, for number of cows and buffalos BUT still MP doesn’t figure in top-5 in milk production due to fodder shortage. (Rankings taken from NDDB website)

Milk Supply Chain: Upstream Issues

Low productivity of milch animals
Country Avg. Cow Milk Kg Per Year
Australia >4000
EU >5500
USA >8000
World Average 3100
India 800

India has world’s largest cow population, but the average productivity of Indian cows is among the lowest in the world. WHY?

  1. Veterinary service problems
  2. Breeding problems
  3. Fodder problems

Let’s see them one by one:

#1: Veterinary problems

  1. Manpower
  • To support health programmes for the massive livestock population, we need more than 60000 veterinary doctors in the rural areas. (right now we only have ~25000)
  • Need to strengthen the mobile veterinary services to ensure door-step veterinary support, particularly in inaccessible areas.
  • Veterinary hospitals, dispensaries are inadequate in rural areas.
  1. information
  • The disease reporting is neither timely nor complete which delays proper interventions.
  • NIC developing software for computerized National Animal Disease Reporting System (NADRS)
  • It’ll link taluka, Block, District and State Headquarters to a Central Disease Reporting and Monitoring Unit at the Department of Animal Husbandry, Dairying & Fisheries (DADF)
  • This will ensure faster and reliable disease reporting
  1. Inadequate availability of vaccines vs. High prevalence of FMD, theileriosis and brucellosis amongst cattle
  2. FMD alone causes economic loss of ~Rs.20,000 crore per year to India. let’s check more details about FMD for MCQs.

Foot and mouth Disease (FMD)

  • FMD is a viral disease that spreads rapidly between animals.
  • high prevalence in Africa, the Middle East and Asia
  • FMD affects cloven-hoofed animals (those with divided hoofs), including cattle, buffalo, camels, sheep, goats, deer and pigs.
  • It can even affect wild animals e.g. Deer, wild pigs and buffalos.
  • Pigs are regarded as ‘amplifying hosts’ because they can excrete very large quantities of the virus in their exhaled breath.
  • Cattle are very susceptible to FMD. They get infected by breathing even small quantities of the virus.
  • FMD spreads rapidly from one animal to another, especially in cool, damp climates and/or when animals are housed closely together.
  • Although FMD is not very lethal in adult animals, it can kill young animals and cause serious production losses.
  • Animal suffering from FMD :
    • Becomes lame and unable to walk to feed or water.
    • Stops eating because its tongue and mouth gets blister- very painful to chew anything. =Adult animal can survive a few days of starvation but young animal will die.
    • Its mammary glands are damaged=milk production loss.
  • FMD has serious ramifications in international trade of milk and meat. Because countries that are free of the FMD disease= they ban or restricting imports from FMD affected countries.
  • There is no cure for FMD. The Affected animals will recover with time. Although Vaccines can protect against the disease.

Department of Animal Husbandry, Dairying & Fisheries (DADF) has initiated National Programmes for prevention and control of FMD, with help of State government.

#2: Breeding issues

CLIMATE
  • The cattle from temperate region have higher milk production. (e.g. Denmark)
  • But India: tropical, sub-tropical, hot-humid type climate
  • So even when we import foreign cattle breeds, they give less milk because of climatic factor.
BREEDING RESEARCH
  • Present breeding strategy focuses on high yielding cows/buffalos rather than developing breeds that are tolerant to adverse climate/fodder conditions.
  • Crossbred animals are sent to areas poor in feed resources=they don’t survive/don’t produce optimum amount of milk.
  • Limited availability of quality breeding bulls and semen.
Notable breeds
  • Cow: Sahiwal, Gir, Rathi and Kankrej
  • Buffalo: Murrah, Mehsana and Jaffarbadi

Solution?

BREED promote in ___ area
HOLSTEIN FRIESIAN in feed-fodder rich states
JERSEY in states poor in feed/fodder resources.
  • Government started ‘National Project for Cattle and Buffalo Breeding (NPCBB)’ is to promote genetic upgradation of Indian cattle livestock through Artificial Insemination.
  • NGOs like BAIF and JK trust are operating about 6,000 mobile artificial insemination centres.

#3: Fodder problems

  1. Rich farmers=irrigation /tubewell =can grow fodder=>higher milk yields
  2. But majority are poor farmers= rely on common pastures =>underfed cattle= less milk yields.
  3. For the same reason: MP is in top 5 for cattle population but not in top 5 for milk production
  4. While the number of livestock is increasing, the grazing lands are diminishing, because
    • Real-estate mafias and National Son-in-law encroaching on such land
    • Farmers prefer growing food grains, oil seeds, and pulses hence fodder production generally gets lower priority.
  5. At present, fodder is being cultivated only on 4% of gross cropped area= insufficient to meet requirement.
  6. High quality fodder seeds =not available.
  7. Agriculture crop residues are sold to paper industry, packaging, etc. rather than using as animal feed.
  8. We dont have specific extension machinery with specialized manpower for popularization of good fodder varieties.

Solutions?

FODDER BANKS
  • to procure surplus fodder from the farmers in areas with good rainfall / irrigation.
  • Convert this fodder into silage or fodder blocks for storage
  • Supply this packed fodder to the deficient areas.
FOREST
  • the degraded forest areas, mostly under the Joint Forest Management Committees (JFMCs), can be used for assisting growth of indigenous improved fodder varieties of grasses, legumes, and trees under area-specific silvi-pastoral systems.
  • Dovetail the ongoing schemes like MGNREGA and RKVY for ^this purpose.
AZOLLA PRODUCTION

Azolla fern

  • Azolla is a floating fern. It resembles algae, Multiplies very rapidly.
  • widely distributed in tropical belt of India.
  • Grows in paddy fields or shallow water bodies.
Benefits of Azolla fern?
FOR CROPPING
  • Azolla is a Nitrogen fixing fern= aids in the growth of rice.
  • Azolla reduces evaporation from water surface and increases water use efficiency in rice.
  • Suppresses the weed growth.
FOR LIVESTOCK FEED
  • Azolla has 50-60% protein on dry weight basis, rich in almost all essential amino acids, vitamin A, vitamin B-complex and minerals
  • Livestock easily digest it.
  • Dry Azolla can be mixed with other fodder, or can be given directly to cattle, poultry, sheep, goats, pigs and rabbits.
  • Green Azolla is also a good feed for fishes.

Milk Quality

From farm to dairy, there is significant deterioration in milk quality. Because of two reasons:

Factors affecting quality of Milk Supply
  1. BOGUS INFRASTRUCTURE
  1. lack of all-weather roads in many villages
  2. Electrical problems in rural areas= cooling centers don’t work 24/7 basis.
  3. lack of potable water and supply sewage disposal => animals kept in unhygienic condition=milk gets contaminated.
  1. BOGUS HANDLING
  1. Contamination through equipment. Because lack of potable water=> milk-cans, buckets, tankers are not regularly washed.
  2. Bad roads=more transport time=more bacterial growth in milk.
  3. Careless attitude of cooperative-staff. They don’t keep the prescribed low-temperature during collection and transport of milk.
  4. ^Why careless attitude? Because Dairy cooperative elections won through money power and then such office-bearers recruit any swinging dude in dairy as long as he is payin bribes for getting the job.

Result: following properties of milk get affected

SENSORY PROPERTIES color, taste, odour
COMPOSITION fat, protein etc.
HYGIENE bacteriological growth

Solution?

  1. Currently, when farmer supplies milk @dairy cooperative society (DCS) of his village, they only test one thing: “fat content”. Therefore, farmer has no incentive to maintain any other qualities of milk.
  2. Setup quality testing facilities @collection center to test bacteria count, acidity, smell/taste, bacterial count, heavy metals, pesticides residue etc. and not just fat-content alone.
  3. Train farmers on hygiene habits for milk collection.
  4. Pay farmers more money if they supply quality milk
  5. Supply of Hygiene Kits+ Training to DCS staff. Impose penalty if they don’t comply with the standards.
  6. Less manual handling, use more machines: Bucket Milking machines, Feed racks, water bowls and partitions etc.

Milk Supply Chain: Processing Issues

A typical supply chain of milk sector:

Regional imbalance

  • Bulk of new capacity in the period in last decade, has been established in the Northern states, Maharashtra and Tamil Nadu. Remaining states are lagging in dairy growth.
  • Capacity utilization of dairy plants is about 60% (assuming 300 working days in a year). Due to Lack of milk availability in the lean season.
  • For e.g.  Rajasthan has 8% share in milk production and 11% share in consumption of milk products, however the share in dairy processing capacity is 4%. Meaning much of the milk escapes from the ‘value-addition’ in dairy supply chain. A similar situation prevails in Bihar.

Anand/Amul Model/dairy cooperative model

Supply chain Amul

1946 Sardar Patel encourage the farmers of Anand region in Gujarat, to form their own milk cooperative, to protect themselves from exploitation from private milk traders
1965 National Dairy development board setup @Anand, to replicate the dairy cooperative model throughout country.

(PM Lal Bahadur Shashtri)

1971 Gujarat Cooperative Milk marketing federation setup (GCMMF)
1974 GCMMF starts maketing milk products under single brand name Amul (Anand Milk Union Limited)

Amul Supply Chain

VILLAGE
  • In the given village, a dairy Cooperative Society (DCS) is formed.
  • Every dairy cooperative society has ~110 farmers.
  • Combined, all DCS together handle more than 18 million kg milk / day.
  • they’re equipped with Automatic milk collection unit (AMCUS): computer analyses fat content of milk, automatic printing of receipts etc.
DISTRICT MARKETING COOP.UNION
  • they process milk=> butter, ghee, milk powder, cheese, ice cream etc.
  • E.g. Banaskantha District Cooperative Milk Producers’ Union Limited known as Banas Dairy. They manufacture a large number of dairy products under AMUL, SAGAR and BANAS brands. Usually “Banas” products sold locally, and Amul products sent to other states.
  • similarly Gandhinagar District Co-operative Milk Producers’ Union Ltd.=Madhur dairy.
  • Surat= Sumul Dairy
  • Surendranagar District Co =Sursagar Dairy.
  • They can sell their products under the brand name “Amul” as long as they meet the requirements of GCMMF. (e.g. must collect 30,000 litres milk daily for a period of three years)
STATE MILK COOP. FEDERATION
  • The main “boss” is Gujarat Cooperative Milk marketing federation (GCMMF).
  • All of above district cooperative unions (Banas, Madhur, Sumul Sursagar) etc. fall under GCMMF umbrella.
RETAIL
  • Amul has more than  5000 outlets of own- at high streets, residential areas, Railway Stations, Bus Stations, Educational Institutions, across India.
  • 2012: Amul planned to setup 10000 retail outlets across India.
  • Other than that, even private shops, hotels, restaurants etc. too sell Amul products.
  • this “Amul Model” eliminates middlemen and directly engages farmer with the processor (dairy)
  • These cooperatives form part of a national milk grid which links the milk producers throughout India with consumers in more than 700 towns and cities

here is one more supply chain diagram: click to enlarge

Supply Chain Milk and Dairy products

Cooperative sector limitations

Reach
  • While dairy Cooperatives have played an important role in Indian milk industry’s development, but still dairy cooperatives reach barely ~20% of the Indian farmers.
Competition
  • Dairy cooperatives face increasing competition from private dairies: both in procurement + retailing of milk.
  • Private players are more agile, offering better incentives to farmers compared to the cooperative.
  • Even the largest Indian dairy player (Amul)’s annual turnover is quite lower than a large MNC dairy company like Nestle.
Management
  • Dairy cooperatives are subject to state laws /regulations. But often, the elections in dairy cooperatives are won using money and caste equations.
  • When such fraudsters get key positions in the dairy board, all they care is how to recover their ‘investment’ by taking bribes in appoint of dairy staff=> inefficiency + lack of new initiatives.
  • Hence, State governments need to make these dairy cooperatives more accountable, democratic and professional in their functioning.

Milk Supply Chain: Downstream Issues

#1: MRP and adulteration

  • WPI for Milk product= more than 190 (for 2012)
  • Meaning there is 90% increase in the wholesale price of Milk, compared to base year 2004.
  • This type of killer price rise=> has led to adulteration, fake milk from urea, Nakli-Maawaa etc. once in a while, you’ve seen reports about this, particularly in Delhi-UP region.
  • Such fake milk products are extremely hazardous to health.
  • In long term, they’ll destroy India’s name in foreign market, just like Chinese milk products lost business internationally, after news reports of Melamine adulteration in 2008.

Synthetic Milk

Synthetic milk is prepared by mixing urea, caustic soda, refined oil (cheap cooking oil) and common detergents.

Ingredients of Synethic/artificial milk
INGREDIENT Why added in synthetic milk?
REFINED OIL As a substitute for milk fat.
DETERGENT
  • Detergent acts as an “emulsifying agent”. Meaning it helps above refined oil to get mixed in water and give a frothy white solution that looks like milk.
  • Even in legit (real) milk, the traces of detergent are found because farmers and dairy staff use cheap detergents to clean vessels, buckets etc. but don’t thoroughly wash them.
CAUSTIC SODA To neutralize the acidic PH of other ingredients and thus prevents fake-milk from turning sour during transport.
UREA
  • To increase solid-not-fat (SNF) content.
  • Higher the SNF=better the milk-quality, fetches more price when sold to dairy.
  • it also increases viscosity (thickness) of the liquid so you feel you’ve bought ‘premium’ quality milk .
STARCH Prevents curdling in fake-milk.

Heath hazards of Synthetic milk: damages kidney, heart problems, cancer and even death

National Survey on Milk Adulteration 2011

  • Was conducted by FSSAI. click me to learn more about FSSAI
  • Bihar, Chhattisgarh, Odisha, West Bengal, Mizoram, Jharkhand and Daman & Diu= their milk failed in all tests.
  • only Goa and Puducherry’s milk passed all the test.
  • ~70% of Indian milk doesn’t meet the standards set by set by the Food Safety and Standards Authority of India (FSSAI)

Last year, Union government quoted ^this report, while filling affidavit in SC about milk adulteration. Union also said that it Is state government’s responsibility to act on milk adulteration problem. Later SC asked state governments to file affidavit about what action they’ve taken.

#2: Ethnic products: untapped potential

  • Examples of ethnic milk products: Paneer, Rasogolla, Sandesh, Pantua, Rasomalai, Cham, Rajbhog, Kulfi, Rabri, Basundi, Burfi, peda, Gulabjamun, Kalakand, Dahi, Mishti Doi, Lassi, Chhach / Mattha, Srikhand etc.
  • Scope: For ethnic milk products, profit level is ~12-38% of the input cost.
PROBLEM SOLUTION
  1. Most of the ethnic milk products are made by local halwaii / sweet shop= unbranded, unorganized. Can’t compete in foreign market. You need to create a brand first to earn the respect and trust of foreign customers.
  2. Since this is done on small scale = they use cheap quality packaging material, even harmful colors and preservatives used, =Doesn’t meet quality norm in US/EU market.
  3. To make Indian ethnic milk products famous like cakes, pastries, pastas and noodles => have to invest a lot in marketing promotions abroad. Small scale firms can’t do that.
  1. Train small manufacturers of ethic dairy products, such as halwaiis: make them to adopt hygienic practices, use state / district level bodies, cooperatives, ITI’s can be involved in such efforts
  2. Catalyze R & D for commercialization of ethnic dairy products
  3. The Ministry of Food Processing, in conjunction with the NDDB, needs to undertake generic promotional campaigns to enhance the image of Indian ethnic dairy-based products in US/EU markets.

#3: Export issues

Import export of milk products (2012-13) in crore Rs.
export import
>700 >100

Earlier we saw India is located close to the milk deficit countries, but still India hasn’t capitalized on this location advantage due to the following reasons:

  1. Low quality and hygiene standards.
  2. Only ~35% of milk produced in India is processed. Rest is sold by local doodhwalla= not enough milk available for export.
  3. Domestic consumption of milk has increased => less surplus left for exports
  4. Lack of experience in marketing products in international markets, particularly for ethnic milk products.
  5. Low productivity and quality are the key reasons due to which processors in India, are not able to achieve the scale of operations of their counterparts in New Zealand or Australia.

Ban

2011 Export of milk powders (Skimmed Milk Powders, Whole Milk Powders, Dairy Whitener, Infant Milk Foods etc.), Casein and Casein Derivative was prohibited
2012 ban lifted, these milk/casein products export given under Vishesh Krishi and Gram Udyog Yojana(VKGUY)

Fonterra crisis

  • New Zealand = one of the biggest dairy exporter of the world.
  • Fonterra= New Zealand’s biggest dairy company
  • 2013: News report came that Fonterra’s milk powder could have been contaminated with the Clostridium bacteria. It can cause fatal botulism.
  • After this news report, China and Sri Lanka banned Fonterra’s products.
  • Fonterra CEO says: it was a false alarm, the bacteria variety found in our milk powder is not capable of causing botulism, but nonetheless we have recalled all the batches exported. So don’t worry

Anyways, all this negative publicity and banning of New Zealand dairy products= gives opportunity for Amul to tap those export markets.

#4: Tax on inputs

  • In earlier times, dairy industry had been subjected to octroi and sales tax etc. creating a non-level playing field with the unorganized sector.
  • There had been high level of taxation on dairy equipment and machinery (excise, sales tax, octroi) Even the excise duty on polyethylene film, aseptic packaging machines, milk vending machines, pouch filling machines, used in packing and distribution.
  • This has hampered the growth of dairy industry. Although nowadays, taxes on most of these items have been reduced / abolished.
  • Necessary Reform: Speedy implementation of GST.

Enough of supply chain, let’s look at some allied topics: NDDB, Operation Flood, Government schemes related to dairy sector.

NDDB

  • National Dairy Development Board
  • Statutory body (1965)
  • apex organization of dairy cooperatives in the country
  • Chairman: Amrita Patel
  • HQ: Anand, Gujarat

2013: NDDB been in news because

AWARD
  • NDDB has Won Indira Gandhi Rajbhasha Award for the financial year 2011-12. (But declared in 2013).
  • Rajbhasha awards are presented to institutions for outstanding achievements in the use of Hindi language to ministries/departments, banks and financial institutions, public sector undertakings and employees.
CHAIRMAN (PERSON IN NEWS)
  • Dr. Amrita Patel:  Chairman National Dairy Development Board.
  • Recently decided to resign.(although Mohan wanted her to continue).
  • After Vergese Kurien, the father of white revolution, she has been managing NDDB.

Operation Flood

Timeline of Operation Flood
1965 NDDB setup.
1970 NDDB launches Operation flood.
1996 The End of Operation flood.

Operation flood had three objectives:

  1. Increase milk production (“a flood of milk”)
  2. Increase farmers’ income.
  3. Reasonable milk prices for consumers

Op.Flood setup following hierarchy of dairy cooperatives

LEVEL Org.
VILLAGE Primary Village Cooperative Society
DISTRICT District Union
STATE State Federations
NATIONAL NDDB

Operation flood worked in three phases from 1970 to 1996:

PHASE-1
  • Setup dairy cooperatives in 10 states and link them with four metropolitan cities: Mumbai, Delhi, Kolkata and Chennai.
  • Finance: by the sale of skimmed milk powder and butter oil gifted by the European Union
PHASE-2
  • Karnataka, Rajasthan, MP
  • Connected more than 40,000 villages and 4 million farmers in the dairy cooperative umbrella.
  • finance: by World bank loan
PHASE-3
  • To consolidate the gains made from previous phases.
  • Vaccination, Breeding research, artificial insemination, farmers’ training etc.
  • The end: 1996

Result of Operation Flood

  • Made India the largest Milk producer of the world.
  • Imports of milk solids ended. Our milk requirements now met through desi-dairies. (Otherwise imagine, if we were still relying on “imported” milk, like imported crude oil – than what will be the current account deficit and rupee’s downfall!)
How Dairy cooperatives lead to “EMPOWERMENT”?
CONSUMER EMPOWERMENT
  1. Per capita milk availability increased.
  2. Reduced the regional imbalance in milk availability.
  3. Reduced the seasonal variation in milk prices.
ECONOMIC EMPOWERMENT
  1. Farmers connected in cooperative dairy grid=no exploitation, increased income.
  2. Village dairy cooperatives= less nuisance than APMC / food grain middlemen.
SOCIAL EMPOWERMENT
  1. Milk production doesn’t require much land. Even landless poor can participate.
  2. Village Milk Cooperatives bypassed the feudal power structure associated with cropping/foodgrains in villages. It covered farmers from all castes and religion.
  3. In that way, operation flood was more successful in Social empowerment than land reforms and  Panchayati raj.
WOMEN EMPOWERMENT
  1. Many women dairy cooperatives were setup. (Particularly during and after phase III)
  2. Women became direct members and office bearers of such cooperatives and started earning.
  3. You may have seen in the latest Amul ad “Maari bairi sethani thai gayi che”: translated “my wife has become a Sethani” (thanks to dairy income from Amul.)

Government Schemes

(Although given in previous article, but copy pasting again for the sake of continuity during reading-revision)

Department of Animal Husbandry, Dairying & Fisheries

They run following schemes:

  1. install Bulk Milk Coolers at village level close to the area of milk production
  2. for installation of bulk milk cooler
Intensive Dairy Development Scheme (IDDS)
  • 100 per cent grants in aid given to provided to Dairy Milk Unions/Federations:
  • for Dairy processing and marketing
  • for milk equipment for bulk milk coolers, chilling centers, refrigerated tankers and cold storage
  • for developing dairy infrastructure at the village and district level.
Dairy Entrepreneurship Development Scheme (DEDS)
  • to encourage entrepreneurs in setting up modern dairy infrastructure for clean milk production
  • helps in bulk milk coolers, transportation facilities including refrigerated vans, cold storage facility
fodder
  • Centrally Sponsored Fodder and Feed Development Scheme (CSFFDS)
  • with help of state governments
clean milk
  • Official name: “Strengthening Infrastructure for Quality & Clean Milk Production”
  • trains of farmers on good milking practices
  • Fund to setup Bulk Milk Cooler (BMC) @village level.
  • fund to setup laboratories for testing of milk

National Dairy Plan (NDP)

By National dairy development board (NDDB), with support from International Development Association (IDA)

  • Phase-1 (2012-17) was launched at Anand, Gujarat.
  • Scheme will run in 14 states – Uttar Pradesh, Punjab, Haryana, Gujarat, Rajasthan, Madhya Pradesh, Bihar, West Bengal, Maharashtra, Karnataka, Tamil Nadu, Andhra Pradesh, Orissa and Kerala.
  • ^These states collectively account for over 90% of country’s milk production.

National Dairy plan will do following:

  1. Breed improvement + animal nutrition=> increase milk production, reduce methane emission.
  2. Strengthen of village based milk procurement system= Rural milk producers to get greater access to the organized dairy sector.
  3. Use of ICT technology: Internet Based Dairy Information System (i-DIS), Data warehousing System along with Business Intelligence tool etc.
  4. HRD, management, knowledge sharing, R&D and other fancy stuff

Funding pattern

ca$h comes from
  1. International Development Association (IDA) of the World Bank
  2. Central government (Department of Animal Husbandry, Dairying and Fisheries)
to NDDB: National Dairy Development Board (a statutory body)
ultimately to End Implementing Agencies (EIAs):

  • State Government
  • Cooperative dairy federations
  • Milk Producers Unions
  • ICAR institutes, and veterinary/dairy institutes and universities

Mock Questions on Milk Supply Chain Management

MCQs

  1. Correct Statements about Foot and mouth disease(FMD)
    1. It is caused by brucellosis bacteria
    2. Wild animals are immune to FMD
    3. FMD is usually lethal to Adult buffalo
    4. None of above
  2. Incorrect Statement about Foot and Mouth disease (FMD)
    1. Pigs are considered amplifying hosts for FMD
    2. Pigs themselves are immune to FMD
    3. Both
    4. None
  3. Find odd term
    1. Sahiwal
    2. Murrah
    3. Gir
    4. Kankrej
  4. Correct statement about Azolla fern
    1. It is a weed that negatively affects paddy cultivation.
    2. If Azolla fern is mixed with fodder, it improves the health of cattle.
    3. both
    4. none
  5. Why is caustic soda used in manufacturing of synthetic milk?
    1. To act as an emulsifying agent and give frothy appearance to the liquid.
    2. To neutralize the acidity of other ingredients and stops milk from turning sour
    3. To increase the milk fat content
    4. None of above
  6. Correct statements about National Dairy plan
    1. It’ll be uniformly applied to all 28 states of India, in its first phase.
    2. International Development Association will finance part of this project.
    3. Both
    4. None

Descriptive

  • 2m
    1. NDDB
    2. Intensive Dairy Development Scheme (IDDS)
    3. Dairy Entrepreneurship Development Scheme (DEDS)
  • 12m
    1. Write a note on NDDB and its contribution in white revolution.
    2. National Dairy Plan (NDP) is a scientifically planned multi-state initiative to improve milch animal productivity. Comment
    3. Write a note on the functions of Department of Animal Husbandry, Dairying and Fisheries.
  • 25m
    1. The destruction of India’s village system was the greatest of England’s blunders.
    2. Government initiatives to boost the milk productivity in India.
    3. Dairy cooperatives have played an important role in the women empowerment and social transformation of rural India. Comment
    4. Write a note on the upstream and Milk Supply Chain: Downstream Issues in the dairy sector of India.
  • Essay (200m)
    1. Education remains the key to both economic and political empowerment.
    2. There is more potential for economic growth in rural India than at any time in decades.
    3. The Internet is becoming the town square for the global village of tomorrow.
    4. Emigration, forced or chosen, is the quintessential experience of our time.
    5. The notion of the world as a village is becoming a reality.
    6. A nation that continues year after year to spend more money on military defense than on programs of social uplift is approaching spiritual doom.
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37 Comments on “[Food Processing] Milk Dairy Sector, Supply Chain, upstream downstream issues, Amul Model, Operation Flood”

  1. Sir, I want to know that -will the concepts about food processing industries, like what is scope, significance, upstream, downstream , NMFP, its salient features, supply chain management, not enough?

    You have given wonderful notes on fisheries, dairy, edible oils , beverages etc … GIven the time constraint, Can I skip individual industries ?

    What does the “location” mean in “Food Processing and related industries in India – scope and significance, location, upstream downstream requirements, supply chain management” ?

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